How digital twins are revolutionizing manufacturing and smart cities

What if we told you that the age of AI is making your imagination a reality? The human mind works in fabulous and amazing ways. Sometimes when we close our eyes we see, smell, touch and experience our ideas with clarity and precision. However, calculations, logistics and errors take time and resources to translate this concept into reality. Digital Twin technology is the technology of the future, and it will get us there faster, so that we can minimize loss and damage – it will get us practically there first.

So what is the digital twin?

This technology is one of the remarkable technologies that are changing our world. Digital twins bridge the gap between the physical and the virtual. It is a digital model of a physical asset that continuously collects information from the created environment (using sensors, drones, or other IoT and IIoT data collection tools) and applies advanced analytics, machine learning (ML) and artificial intelligence (AI) to gain real-time insight into the performance, performance or profitability of physical assets.

Digital twins are proving their usefulness in different areas of product optimization, which were once considered unimaginable or impossible. From smart cities to sports and high-tech manufacturing, digital twins make it possible to optimize processes or products without risk. Additionally, companies can seamlessly integrate digital twins into their manufacturing process with continuous innovations. Although digital twins are rapidly gaining ground in business processes suitable for the 4th Industrial Revolution, they are mainly used in the manufacturing and built environment (smart cities) industries.

The role of digital twins in manufacturing

The digital twin technology is seeing its important application in the manufacturing industry. Here, the digital twins help to virtually monitor the asset, improve situational awareness, and take necessary action accordingly. The digital twin uses artificial intelligence, machine learning, augmented reality and more to deliver previously unknown insights into manufacturing optimization and other business processes.

They use real-time data to create realistic simulations, allowing the tracking, testing and planning of product, equipment and process improvements. IoT sensors in the physical assets of factories collect data and push it to the digital twin. This communication helps improve asset performance for better results. Providing a lot of critical information with the help of analytics is another factor that makes the digital twin a popular technology in the manufacturing industry. This technology has helped prevent unexpected downtime and improve asset performance with the information received from IoT sensors. Since the synchronization of information also occurs in real time between assets and their digital twins, this makes it one of the best applications of the digital twin in manufacturing.

The adoption of digital twin technologies in the manufacturing industry has helped manufacturers better understand products through real-time monitoring as customers use them, better maintain assets through predictive maintenance, optimize manufacturing processes, by testing, validating and refining assumptions, improving integration between unconnected systems and also improving product traceability and remote equipment troubleshooting functions. At least half of these processes seem shocking when the digital twin is not in the picture. Complexity, maintenance or operational costs are few demotivating factors when manufacturers think of achieving the objective of many of the processes mentioned above. Yet the digital twin exponentially facilitates and improves manufacturing processes and outcomes.

The role of digital twins in smart cities

‘Rome was not built in a day.’

The famous proverb about the beautiful and fascinating architecture of the historic city of Rome makes us wonder what is behind it. The work back to creating a masterpiece is enormous. Building our spaces as intelligently as possible will leave an imprint on our civilization for future excavations.

Smart cities are urban areas that combine information and communication technologies, sensors and other electronic gadgets connected to the Internet of Things to collect a lot of data that can be used to optimize resources and services. . For example, networks of sensors and devices around smart cities collect information on environmental conditions, air quality, pollution, noise and traffic. In contrast, other networks collect data on irrigation systems, energy consumption and distribution. Everything in a smart city is interconnected through a network of sensors or electronic devices that collect data; this data is used to improve the functioning of the city.

However, this type of installation for a city needs the technology to support and facilitate large-scale interconnection and dependence on a network of sensors. And digital twin technology is emerging as the optimal choice for smart cities. Therefore, architects and designers attest that digital twins are a revolutionary development in the design and operation of buildings, transportation systems, road landscapes and more in smart cities.

The digital twins have found their first application in smart cities to better understand the city’s transportation capabilities, which cover everything from bike sensor data to parking and air traffic availability, but have a foreseeable future for s ‘extend to architecture. Digital twins are expected to gain popularity when businesses can easily use them to improve productivity and reduce costs even further. In building smart cities, processes, planning, design, construction, and operations and maintenance activities are increasingly digitized, and digital twins serve their purpose best.

“Digital twins are an established reality for many manufacturing companies, and the tech market is expected to reach $ 15.66 billion by 2023.”

With seemingly endless benefits such as testing new systems before manufacturing, improving efficiency and productivity, managing assets in real time, understanding data to provide better service, digital twin technology has made its way into the world. real-time monitoring in today’s industry. Yet it also looks like the future of real-time tracking. Digital twins are truly revolutionizing manufacturing and smart cities.



The opinions expressed above are those of the author.


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